Industrial Manufacturing | AI-Powered Industry 4.0 and Smart Factory

AI that makes decisions in manufacturing

From an anomaly agent that catches OEE deviations to a reinforcement-learning engine that runs the AGV fleet — AI at work on your line.

OEE anomaly agent: catches downtime/yield deviations and suggests root causes
Reinforcement-learning AGV/AMR dispatch decision engine — live reference case
Autonomous visual quality control for defect detection — live reference case
Predictive maintenance: forecasting failure probability to prevent unplanned downtime
AI-generated operator screen cards from CAD/BOM

OEE Anomaly Agent

Catches downtime/yield deviations in real time and suggests root causes.

AGV Dispatch Optimization (PPO)

Manages the fleet with reinforcement learning — live reference case.

Autonomous Visual QC

A learned model that catches defects via camera — live reference case.

Optimize your production planning and scheduling processes

In industrial manufacturing, accurate planning is the foundation of efficiency and customer satisfaction. AdAstra's production planning solutions digitalize all your planning processes — from demand forecasting and MPS creation to MRP running, capacity balancing, and detailed scheduling.

Balance customer orders and stock requirements by creating a Master Production Schedule (MPS)
Automatically calculate raw material and semi-finished goods needs by running MRP
Use finite capacity planning to optimize machine and workforce resources
Dynamically update the production schedule with a drag-and-drop interface
Compare planning alternatives with what-if scenarios

Production Planning

MPS, MRP, capacity planning and scheduling solutions.

Work Order Management

Digital management of work order creation, release, tracking, and completion processes.

Demand Forecasting

Statistical forecasting, seasonality analysis, and order portfolio-based planning.

Monitor your production performance in real time, eliminate losses

Overall Equipment Effectiveness (OEE) is the universal indicator of production performance. AdAstra's performance management solutions collect machine status, cycle times, downtime reasons, and production counters in real time via IoT infrastructure and calculate OEE metrics per line, machine, and shift.

Calculate OEE in real time with availability, performance, and quality components
Categorize downtime reasons and identify the biggest loss areas with Pareto analysis
Compare performance across shifts, lines, and machines
Monitor production team performance with target vs. actual tracking
Prioritize continuous improvement projects based on OEE data

OEE & Performance

Real-time OEE calculation, downtime analysis, performance dashboards.

IoT Platform

Machine data collection, sensor integration, real-time monitoring.

Reporting & Analytics

Production reports, trend analyses, shift performance comparisons.

Collect real-time data from your production lines, make data-driven decisions

Industrial data collection is the foundational building block of smart factory transformation. AdAstra's IoT platform collects data from PLCs, SCADA systems, sensors, and test devices, consolidating it in a central data warehouse.

Automatically collect machine data via PLC, SCADA, OPC-UA, and Modbus protocols
Monitor temperature, pressure, vibration, energy, and production counters in real time
Store all production data in a central data warehouse for historical analysis
Send automatic alarms and email/SMS notifications upon threshold violations
Low-latency data processing and local decision-making with edge computing solutions

IoT Platform

Industrial data collection, protocol support, real-time monitoring and alarm management.

Data Storage

Time-series database, big data storage, and historical analysis infrastructure.

Edge Gateway

Local data processing, protocol conversion, and secure cloud communication.

Optimize inventory management and supply chain processes

In industrial manufacturing, raw material, semi-finished goods, and finished goods inventory management is critical for both production continuity and cost control. AdAstra's inventory and supply solutions digitalize the entire supply process from inventory tracking to automatic reordering, supplier management, and warehouse operations.

Monitor raw material, semi-finished goods, and finished goods inventory with real-time tracking
Optimize inventory investment with ABC/XYZ analysis and safety stock calculations
Plan supply with automatic reorder points and MRP recommendations
Evaluate supplier performance against quality, delivery, and cost criteria
Accelerate warehouse receiving, picking, and counting processes with barcode/RFID integration

Inventory Management

Multi-warehouse, lot/serial tracking, automatic reorder points and inventory reporting.

Purchasing

RFQ, supplier selection, order management and invoice matching.

Warehouse Management

Location management, barcode/RFID, receiving, shipping and counting processes.

Digitalize your quality processes, apply statistical process control

In industrial manufacturing, quality control is an integral part of customer satisfaction, cost control, and regulatory compliance. AdAstra's quality solutions digitalize all your quality processes including incoming inspection, in-process control, final inspection, non-conformance management, and corrective actions.

Define control plans by product and process, implement them with digital forms
Monitor process stability in real time with SPC charts (X-bar, R, p, c)
Automatic quarantine, root cause analysis, and 8D reporting upon non-conformance detection
Monitor supplier quality performance, report incoming rejection rates and quality scores
Manage internal audit planning and certification processes with digital audit trails

Quality Management

Control plans, inspection forms, non-conformance and CAPA management.

SPC & Analytics

Statistical process control charts, Cpk/Ppk analyses, and quality dashboards.

Supplier Quality

Supplier evaluation, incoming quality control, and development programs.

Digital Transformation Platform for Industrial Manufacturing

Manage your production operations with data-driven decisions

Operational Excellence & Continuous Improvement

Industry 4.0 & Smart Factory

Integrated Business Processes & Cost Control

Capabilities & Solutions

AI that makes decisions in manufacturing

OEE Anomaly Agent

AGV Dispatch Optimization (PPO)

Autonomous Visual QC

Optimize your production planning and scheduling processes

Production Planning

Work Order Management

Demand Forecasting

Monitor your production performance in real time, eliminate losses

OEE & Performance

IoT Platform

Reporting & Analytics

Collect real-time data from your production lines, make data-driven decisions

IoT Platform

Data Storage

Edge Gateway

Optimize inventory management and supply chain processes

Inventory Management

Purchasing

Warehouse Management

Digitalize your quality processes, apply statistical process control

Quality Management

SPC & Analytics

Supplier Quality

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