Industrial Electrical & Wiring Systems

Design electrical projects compliant with industrial standards

Industrial electrical project design is the fundamental prerequisite for safe and efficient operation of machines and automation systems. AdAstra Dynamics' electrical project service prepares single-line diagrams, power and control circuit diagrams, cable lists, conduit/trunking layouts, and grounding projects in compliance with IEC/EN standards. Professional project outputs with EPLAN and AutoCAD Electrical.

Single-line diagrams: power distribution and protection coordination
Power circuit diagrams: motor feeds, drive connections, and power distribution details
Control circuit diagrams: PLC I/O connections, sensor/actuator circuits
Cable lists: cable type, cross-section, color code, route, and connection points
Conduit/trunking layouts: cable routing, duct sizing, and installation details

Electrical Project

Power and control diagrams, cable lists, and layout drawings.

Protection Coordination

Short-circuit calculations, coordination tables, and protective device selection.

Project Documentation

Electrical project file, revision management, and as-built updates.

Design, manufacture, and test your control panels

Control panels are the brain centers of industrial automation systems. AdAstra Dynamics offers turnkey panel solutions — from the design of PLC control panels, frequency converter panels, power distribution panels, and operator interface panels through assembly, wiring, and Factory Acceptance Testing (FAT).

Enclosure selection: IP protection class, dimensions, and material (steel, stainless, aluminum)
Internal layout design: component positioning, wiring ducts, and DIN rails
Thermal management: heat calculation, fan, air conditioner, or heat exchanger selection
Panel wiring: color coding, labeling, cable bundling, and routing standards
Factory Acceptance Test (FAT): functionality, insulation, grounding, and labeling checks

Panel Design

Panel layout, component selection, thermal calculation, and 3D panel modeling.

Panel Manufacturing

Assembly, wiring, labeling, and quality control processes.

FAT & Testing

Factory acceptance tests, test reports, and certification.

Professionally plan and execute machine wiring projects

Machine wiring is a critical system providing the electrical connections between sensors, actuators, motors, and the control panel. AdAstra Dynamics' wiring service ensures machine electrical connections are reliable, maintainable, and standards-compliant through cable route planning, cable sizing, connector selection, and wiring application standards.

Cable route planning: define cable paths in the machine 3D model
Cable sizing: current carrying capacity, voltage drop, and ambient temperature calculations
Connector selection: type, pin count, and IP protection class per application requirements
Wiring application standards: bend radius, fixing points, and separation rules
EMC measures: shielding, grounding, and filter applications

Wiring Design

Cable routing, sizing, connector selection, and wiring diagrams.

EMC Engineering

Electromagnetic compatibility analysis, shielding, and grounding.

Wiring Standards

IEC 60204-1 compliant wiring applications and documentation.

Wire harness design and production at serial production quality

A wire harness is the modular, pre-assembled, tested, and assembly-ready form of machine wiring. AdAstra Dynamics manages the entire harness process — from wire harness design and nailboard preparation to serial production and electrical testing. Gain the advantages of repeatability, consistent quality, and fast assembly.

Wire harness design: pin assignments, cable lengths, labeling, and connector details
Nailboard design and production: harness manufacturing template
Wire cutting, stripping, crimping, and connector assembly
Harness bundling, taping, protective sleeve, and grommet applications
Electrical testing: continuity, insulation resistance, and hi-pot testing

Harness Design

Wire harness diagrams, pin assignments, and BOM preparation.

Harness Production

Serial production on nailboard, assembly, and quality control.

Harness Testing

Continuity, insulation, and hi-pot tests; test reporting.

Install, commission, and operate your electrical systems on site

Field installation and commissioning is the stage where the project is physically realized and all systems are brought into operation. AdAstra Dynamics' field teams manage the entire commissioning process — from cable pulling and termination to panel installation, from sensor calibration and PLC program testing to safety checks and performance verification.

Cable pulling, termination, and connection operations
Panel installation and positioning on site
Sensor, actuator, and motor connections; direction and function checks
PLC program loading, I/O testing, and field calibration
Safety circuit testing: emergency stop, safety barriers, and interlock checks

Field Installation

Cable pulling, termination, panel installation, and site setup.

Commissioning

PLC testing, sensor calibration, safety testing, and performance verification.

SAT & Acceptance

Site Acceptance Test (SAT), punch list management, and customer handover.

Document your electrical projects in compliance with standards

Electrical documentation is a mandatory requirement for system maintenance, change management, and regulatory compliance. AdAstra Dynamics' documentation service ensures up-to-date and accessible documentation throughout the lifecycle of your electrical projects — with as-built project updates, operation and maintenance manuals, CE technical file preparation, and risk assessment reports.

As-built project updates: reflecting field changes in the project
Operation and maintenance manuals: operator and maintenance technician documentation
CE technical file: technical file preparation compliant with Machinery Directive (2006/42/EC)
Risk assessment: risk analysis and safety measures compliant with EN ISO 12100
Electrical spare parts lists and supplier information

As-Built Update

Reflecting field changes in the project file and revision management.

CE Technical File

Machinery Directive-compliant technical file, risk assessment, and declaration of conformity.

Maintenance Documentation

Electrical maintenance manuals, periodic inspection checklists, and spare parts.

Manage your industrial electrical and wiring projects end-to-end

Professional Electrical Project Design

Control Panel Design & Manufacturing

Wire Harness Production

Core Solutions