Mechanical & Structural Design

Industrial machine and equipment design

Industrial machines are the core tool for performing manufacturing processes efficiently, safely, and repeatably. AdAstra Dynamics' machine design service covers the entire machine design process — from analyzing customer requirements and concept design to mechanism selection and detailed engineering, from production drawings to assembly and commissioning support.

Customer requirements analysis: functional specifications, capacity, and environmental conditions
Concept design: alternative solution proposals, feasibility, and comparative evaluation
Detailed mechanical design: 3D modeling, mechanism selection, component sizing
Pneumatic, hydraulic, and mechanical actuator selection and integration
Selection and integration from standard component catalogs (bearings, linear guides, actuators)

Machine Design

Concept, detailed, and production design services.

Mechanism Design

Motion mechanisms, actuator selection, and kinematic analysis.

Component Selection

Standard component research, selection, and integration consulting.

Steel construction and chassis design

Chassis and construction design forms the skeletal system of machines, carrier platforms, and industrial structures. AdAstra Dynamics' construction design service manages your steel and aluminum construction projects — covering load analysis, material selection, profile and connection detailing, welding procedures, and corrosion protection.

Steel and aluminum profile construction design
Load analysis: static, dynamic, and seismic load calculations
Weld connection details, welding procedures, and WPS preparation
Bolt connection calculations and torque values
Surface treatment and corrosion protection specifications

Construction Design

Steel/aluminum structural design, profile selection, and detailing.

Load Analysis

Static, dynamic, and seismic load calculations.

Welding Engineering

Welding procedures, connection details, and WPS documentation.

Validate your design with Finite Element Analysis

FEA (Finite Element Analysis) enables numerical calculation of structural strength, deformation, and expected lifespan at the design stage. AdAstra Dynamics' simulation service allows you to validate and optimize your designs without physical prototyping — through static stress analysis, modal analysis, thermal analysis, and fatigue life calculation.

Static stress analysis: stress distribution under load, deformation, and safety factor
Modal analysis: determination of natural frequencies and vibration modes
Thermal analysis: temperature distribution, thermal expansion, and thermal stresses
Fatigue analysis: life estimation under cyclic loads and identification of critical regions
Design optimization: geometry and material optimization based on FEA results

FEA Services

Static, dynamic, thermal, and fatigue analyses.

Design Optimization

FEA-driven weight, cost, and performance optimization.

Simulation Reporting

Analysis result reports, visualizations, and design recommendations.

Prepare production- and assembly-ready technical documents

Technical documentation is the key to accurately transferring a design to the production and assembly process. AdAstra Dynamics' documentation service delivers production-ready technical outputs — DIN/ISO-compliant 2D production drawings, assembly drawings, bills of materials (BOM), tolerance and surface finish specifications.

2D production drawings with GD&T (Geometric Dimensioning and Tolerancing)
Assembly drawings: assembly sequence, torque values, and special instructions
Bills of materials (BOM): part numbers, materials, quantities, and standard component codes
Material lists and specifications: steel grade, hardness, surface treatment
Maintenance and user manuals: operator and technician documentation

Technical Drawing

DIN/ISO-compliant 2D production and assembly drawings.

BOM Management

Parts lists, material specifications, and revision control.

User Manuals

Operator and maintenance manuals, safety instructions.

Manage the prototype process and support production transition

The prototype phase is a critical step in physically validating the design and preparing for production. AdAstra Dynamics manages the prototype process — from prototype supplier coordination and testing/validation to Design for Manufacturing (DFM) improvements and serial production transition consulting.

Supplier research and coordination for prototype manufacturing
Prototype test plan preparation and test process tracking
Design revisions and improvements based on test results
Optimize production costs with DFM (Design for Manufacturing) analysis
Serial production transition: production process definition, quality control plan, and first article approval

Prototype Management

Supplier coordination, prototype tracking, and test planning.

DFM Analysis

Design optimization for manufacturing, cost reduction recommendations.

Production Transition

Serial production planning, process definition, and first article approval.

Detailed 3D models and professional visualizations

3D modeling is the fundamental tool of modern mechanical design. AdAstra Dynamics offers parametric 3D modeling, large assembly management, rendering, and animation services using SolidWorks, Inventor, and Fusion 360. Create professional visualizations for design review meetings, customer presentations, and marketing materials.

Parametric 3D solid modeling: part and assembly design
Large assembly management: performance optimization for assemblies with thousands of parts
Rendering and visualization: photorealistic product images and scene setups
Animation: mechanism motion, assembly/disassembly, and operating principle animations
3D model formats: STEP, IGES, Parasolid, and native CAD formats

3D Modeling

Parametric modeling, assembly design, and large assembly management.

Render & Animation

Photorealistic visuals, product animations, and presentation materials.

CAD Conversion

Conversion between different CAD formats and data transfer.

Manage your industrial mechanical design projects end-to-end

Custom Machine & Equipment Design

FEA Simulation & Strength Analysis

Production-Ready Technical Documentation

Core Solutions