Product Development & Industrial Solutions

Commercialize your product ideas with professional engineering

New product development is the most effective way to seize market opportunities and build competitive advantage. AdAstra Dynamics' product design service covers the entire product design process — from customer need analysis and concept development to detailed mechanical and electrical design, from ergonomics and industrial design to cost optimization.

Market and customer need analysis, product requirements definition
Concept design: multiple alternative solutions, evaluation with Pugh matrix
Detailed mechanical design: 3D modeling, material selection, tolerancing
Ergonomics and usability analysis: user experience-focused design
DFM/DFA: design optimization for ease of manufacturing and assembly

Concept Development

Need analysis, concept design, feasibility, and evaluation.

Detail Design

3D modeling, material selection, tolerancing, and BOM preparation.

Industrial Design

Product design focused on ergonomics, aesthetics, and usability.

Physically validate your designs with prototypes

Prototyping is an indispensable stage for testing and improving designs under real-world conditions. AdAstra Dynamics coordinates different prototyping approaches — from rapid prototyping methods (3D printing, CNC) to functional prototypes — according to project needs. Improve product quality with test planning, result analysis, and iterative improvement cycles.

Rapid prototyping: concept validation with 3D printing (FDM, SLA, SLS)
Functional prototype: near-real samples with CNC machining, sheet metal, and welded assemblies
Prototype supplier network coordination and tracking
Test plan preparation: functional, durability, life, and environmental tests
Design revision and iterative improvement based on test results

Rapid Prototyping

3D printing, CNC, and hybrid prototyping coordination.

Test Planning

Test procedure preparation, test coordination, and result analysis.

Design Iteration

Design revision and optimization based on test results.

Design fixtures and tooling tailored to your production and assembly processes

Fixtures and tooling are critical tools that ensure repeatability, speed, and accuracy in production, assembly, testing, and quality control processes. AdAstra Dynamics designs welding fixtures, assembly jigs, test fixtures, and control gauges custom-tailored to customer processes.

Welding fixtures: part positioning, clamping, and weld sequence optimization
Assembly jigs: ergonomic solutions for sub-assembly and final assembly processes
Test jigs and fixtures: functional testing, leak testing, and electrical testing
Control gauges and masters: dimensional verification and quality control tools
Quick-change systems for fast product changeover on production lines

Fixture Design

Design of welding, assembly, and machining fixtures.

Test Jig Design

Functional, leak, and electrical test fixtures.

Control Gauge

Dimensional control masters, go/no-go gauges.

Custom machines and automation systems for your production processes

Standard machines may not always meet the specific requirements of your production processes. AdAstra Dynamics improves your operational efficiency with machines, automation cells, and conveying systems custom-designed for your production lines. We offer turnkey solutions from concept to commissioning.

Customer process analysis and machine requirement definition
Custom assembly machines, feeding, and conveying system design
Automation cells: robot integration, vision systems, and PLC control
Conveyor and material handling system design
Turnkey solution: mechanical + electrical + automation + commissioning

Custom Machine Design

Process-specific machine concept, design, and detailed engineering.

Automation Cell

Robot integration, sensor, and PLC-based automation solutions.

Material Handling

Conveyor, elevator, and automatic feeding system design.

Prepare your designs for production and manage the serial production transition

The transition from design to serial production is one of the most critical stages of product engineering. AdAstra Dynamics' production-ready engineering service takes your designs smoothly into serial production with DFM/DFA analysis, production method selection, tolerance analysis, production documentation, and PPAP (Production Part Approval Process).

DFM analysis: design optimization based on existing production methods and capabilities
DFA analysis: reducing assembly steps, ease of assembly, and error-proofing (poka-yoke)
Production method selection: CNC, sheet metal, casting, injection, or 3D printing
Tolerance stack-up analysis: verification of dimensional compatibility in the assembly chain
PPAP documentation: control plan, FMEA, MSA, and first article approval process

DFM/DFA

Design optimization for manufacturing and assembly, cost analysis.

Tolerance Analysis

Dimensional stack-up analysis, Monte Carlo simulation.

PPAP Support

PPAP documentation, FMEA, control plan, and first article approval.

Hardware design and integration for industrial automation projects

Industrial automation projects require integrated operation of mechanical, electrical, and control systems. AdAstra Dynamics' automation hardware solutions meet the engineering needs of automation hardware — from mechanical design and electrical project to sensor/actuator selection and control panel design.

Automation line mechanical design: station layout, ergonomics, and accessibility
Sensor and actuator selection: the most suitable component per application requirements
Pneumatic and hydraulic system design: circuit diagrams and component sizing
Safety system design: safety barriers, emergency stops, and CE compliance
Hardware-software interface definition: PLC I/O list and signal protocols

Automation Mechanical Design

Line layout, station design, and ergonomics.

Pneumatic & Hydraulic

Fluid power system design and component selection.

Safety Engineering

CE compliance, risk assessment, and safety system design.

Strengthen your industrial product development process with professional engineering

New Product Design & Development

Custom Machine & Automation Solutions

Fixture, Tooling & Gauge Design

Core Solutions